For many air travelers, the experience of economy class is often not only crowded, but also a physical torture. Senior technology editor David Szondy recently wrote an article pointing out that the discomfort in aircraft economy class seats is not due to squeamishness of passengers, but from extremely poor ergonomic design. This "torture-like" experience even makes people suspect that it is some kind of deliberate design flaw.

After experiencing many transfers and long airport waits, Sandy discovered that although modern airport terminal designs often make walking distances feel like marathons, are filled with boring architecture and overpriced food and beverages, the airport lobby is heaven compared to the experience of boarding the plane and sitting in an economy class seat. During a short flight of only 21 minutes, he still felt severe physical pain - his legs were sore, his back was stiff, and his shoulders seemed to be protesting. The level of pain was often reminiscent of a medieval torture rack.

However, when Sandy returned to the driver's seat of his car after the flight, he experienced an "aha moment." Although exhausted from the journey, he found the car seat to be surprisingly comfortable despite its hard texture. He realized that he had driven eight hours straight in the same car seat and was fine, with no pain other than some stiffness. This stark contrast reveals a core truth: the comfort of a seat has little to do with the softness of the filling and everything to do with the design of the support structure.

Report analysis pointed out that the core reason why economy class seats have become "back pain machines" is that they violate the natural physiological curve of the human spine. The human spine is naturally shaped into an "S" shape, but the design of most economy class seats forces passengers into a collapsed "C" shape. The seat back lacks necessary lumbar support, causing the pelvis to tilt backward and the spine to be forced to bend. At the same time, in order to save space and meet safety and anti-collision standards, the seat headrest often protrudes forward, forcing the head to tilt forward, further aggravating the pressure on the cervical spine.

In addition, car seat cushions are usually designed with an upward inclination, which can effectively support the thighs and disperse pressure on the buttocks. In contrast, the cushions of airplane seats are often designed to be too flat and short, resulting in a lack of support for passengers' thighs. All gravity is concentrated on the ischial tuberosity. Long-term compression can lead to poor blood circulation in the legs.

Underlying this design difference are the aviation industry's extreme trade-offs on cost, weight and safety. In order to cram more rows of seats into the limited cabin space (the so-called "high-density layout") and meet the aviation authority's stringent safety tests that require seats to withstand an impact of 16 times gravity (16G), manufacturers have to sacrifice ergonomic comfort and adopt thinner, stiffer and single-shaped composite material structures.

This current situation shows that unless there is a fundamental change in the regulatory standards or business models of the aviation industry, economy class passengers will have to continue to endure this "anti-human" design at an altitude of 10,000 meters, turning flying into an extreme test of endurance.